High Efficiency Laser Hardening Machine

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High Efficiency Laser Hardening Machine

High Efficiency Laser Hardening Machine is a powerful, precise and cost-effective tool for hardening of metal molds. With its advanced laser technology, the machine can achieve high hardness levels and uniformity across the entire mold surface. It has a fast and accurate heating process that provides superior heat treatment results in significantly less time than traditional methods.

Product Paramenters of High Efficiency Laser Hardening Machine

ITEM
Spec.
Description
Qty.
Laser
2000W
Laser power: 10~1500W continuously adjustable.
1set
Fiber system
600μm
Core diameter 600 m, length 15m
1set
Laser collimating head
TS-Q100
Collimating focal length: 100mm, focusing focal length: 300mm
1set
Laser focusing module
TS-301P300
Ensure speckle effect and heat treatment consistency
1set
Chiller
CWFL-2000
Double temperature control to provide cooling water for laser and external optical path
1set
Multi-station four-axis system
TS-Q_SYS-4-900
Professional laser CNC system, equipped with industrial control computer, to achieve XYZ moving, stroke X: 500mm, Y: 400mm, Z:
300mm (the specific stroke is determined according to the workpiece);
Positioning accuracy: ≤±0.035mm Repeat positioning accuracy: ≤±0.01mm.
Axis A and XYZ form A four-axis linkage
1set
Smoke purification system
Standard
Implement smoking and dust removal in work area (prevent pollution)
1set
Refrigerated dryer
10HP,1.5M3
Filter and dry compressed air
1set
Fixture
Customized
 
1set

Advantages of High Efficiency Laser Hardening Machine

Lower chance of distortion

In typical hardening processes, the combination of heating the entire workpiece or a larger part of the workpiece and subsequent liquid quenching operations leads in a significant risk of deformation and cracking in the treated workpieces.

Improved compatibility with tiny components

Diode lasers allow for fine control of surface temperature and laser beam placement. This capability enables the process engineer to predictably regulate the heat input, which is crucial for repeatable production hardening procedures.

Reduced processing costs

In comparison to other case hardening procedures like as flame and induction hardening, laser hardening is a non-contact process capable of producing only the appropriate case depth.

Greater part geometries suitability

Flame hardening and induction hardening, for example, have trouble treating workpieces with complicated geometries. Regardless of shape, the noncontact laser hardening technology may selectively case harden workpiece surfaces.

Application of High Efficiency Laser Hardening Machine

1687661275332

Main Components of High Efficiency Laser Hardening Machine

Laser source

Laser source

Laser power: 10~ 3000W continuously adjustable, QBH interface, core diameter 600um, length 20m.

Laser head

Laser head

1. Collimation focal length: 100mm, focusing focal length: 300mm
2. Applicable wavelength: 900-1100nm
3. The powder feeding nozzle contains a water-cooled base
4. Optical fiber interface: QBH

Chiller

Chiller

Dual temperature control provides cooling water for lasers, machining heads, optical fibers, etc.

PLC general control system

PLC general control system

The laser, water cooler and protective gas are integrated and controlled by PLC . The light can be controlled and turned off through the robot interface programming.
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