Laser Hardening with Temperature Monitoring
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AH53-M2000 CNC Laser Hardening Machine
AH53-M2000 CNC Laser Hardening Machine is a powerful, precise and cost-effective tool for hardening of metal molds. With its advanced laser technology, the machine can achieve high hardness levels and uniformity across the entire mold surface. It has a fast and accurate heating process that provides superior heat treatment results in significantly less time than traditional methods.
- On-Site Repair Maintenance
- Compact size
- Convenient transportation
- Easy operation
Product Paramenters of CNC Laser Hardening Machine
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ITEM
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Spec.
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Description
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Qty.
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Laser
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2000W
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Laser power: 10~1500W continuously adjustable.
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1set
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Fiber system
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600μm
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Core diameter 600 m, length 15m
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1set
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Laser collimating head
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TS-Q100
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Collimating focal length: 100mm, focusing focal length: 300mm
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1set
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Laser focusing module
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TS-301P300
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Ensure speckle effect and heat treatment consistency
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1set
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Chiller
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CWFL-2000
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Double temperature control to provide cooling water for laser and external optical path
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1set
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Multi-station four-axis system
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TS-Q_SYS-4-900
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Professional laser CNC system, equipped with industrial control computer, to achieve XYZ moving, stroke X: 500mm, Y: 400mm, Z:
300mm (the specific stroke is determined according to the workpiece); Positioning accuracy: ≤±0.035mm Repeat positioning accuracy: ≤±0.01mm. Axis A and XYZ form A four-axis linkage |
1set
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Smoke purification system
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Standard
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Implement smoking and dust removal in work area (prevent pollution)
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1set
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Refrigerated dryer
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10HP，1.5M3
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Filter and dry compressed air
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1set
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Fixture
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Customized
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1set
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CNC Laser Hardening Machine Features
- Automatic 4-axis system：This is an automated machine with a fourth axis that can do automation and precise laser spot placement.
- Smart integrated control system：Can perform all system functions, such as motion system, laser system, cooling system, and work monitoring, etc.
- Save data during processing：The manufacturing data may be stored, and the hardening parameter can be set again for a different workpiece.
- Highly accurate rotary table：There is a rotating table with fixtures for quick workpiece loading and unloading.
- Monitoring system：The machine is equipped with a laser hardening monitoring system, which allows the operator to readily examine the hardening state.
- Dust-free design：There is an air purification system to prevent laser hardening smoke.
- An attractive and compact machine cover design.
Advantages of CNC Laser Hardening Machine
Lower chance of distortion
In typical hardening processes, the combination of heating the entire workpiece or a larger part of the workpiece and subsequent liquid quenching operations leads in a significant risk of deformation and cracking in the treated workpieces.
Improved compatibility with tiny components
Diode lasers allow for fine control of surface temperature and laser beam placement. This capability enables the process engineer to predictably regulate the heat input, which is crucial for repeatable production hardening procedures.
Reduced processing costs
In comparison to other case hardening procedures like as flame and induction hardening, laser hardening is a non-contact process capable of producing only the appropriate case depth.
Greater part geometries suitability
Flame hardening and induction hardening, for example, have trouble treating workpieces with complicated geometries. Regardless of shape, the noncontact laser hardening technology may selectively case harden workpiece surfaces.
Application of CNC Laser Hardening Machine
Combination pliers, long nose pliers, Diagonal pliers, Pincer, Bot cutter Knife, Garden cutting tools, sawblade etc.
Main Components of CNC Laser Hardening Machine
Laser source
Laser power: 10~ 3000W continuously adjustable, QBH interface, core diameter 600um, length 20m.
Laser head
1. Collimation focal length: 100mm, focusing focal length: 300mm
2. Applicable wavelength: 900-1100nm
3. The powder feeding nozzle contains a water-cooled base
4. Optical fiber interface: QBH
Chiller
Dual temperature control provides cooling water for lasers, machining heads, optical fibers, etc.
